Client: Jayco
Location: VIC
Industry: Manufacturing
Jayco is not just any RV manufacturer—it’s the largest in the Southern Hemisphere. With an impressive history of producing around 225,000 recreational vehicles, employing 1,200 staff, and supporting over 900 additional local jobs, Jayco is a true powerhouse in the Australian RV industry.
During the COVID-19 pandemic, domestic travel soared, fueling increased demand for camping equipment, caravans and RVs. To keep pace with this growing market, Jayco recognized the need to enhance workplace comfort and efficiency at its expansive production facility. Their goals were clear: improve staff retention, minimize dust and drafts, and enable seamless, automated access for large vehicles moving in and out of the site.
Jayco’s existing roller shutters posed several operational challenges. These doors were slow to open and close, leading to delays and inefficiencies in daily workflow. Being kept open for long periods when trucks and forklifts are waiting to approach / deliver / exit site. Additionally, they contributed to significant maintenance costs and often remained open for extended periods, allowing dust, drafts, and environmental pollutants to enter the facility, impacting both employee comfort and energy efficiency.
To address these issues, the Remax Doors team recommended and installed a combination of Movidor Rapid Roller Doors and large Concertina Folding Doors. These advanced solutions provided multiple benefits:
Since implementing these upgrades, Jayco has reported significant improvements in workplace comfort and operational efficiency. Employees benefit from reduced drafts and dust, contributing to a healthier work environment. Additionally, energy consumption has decreased due to better temperature control, lowering overall facility costs. The integration of clear windows in the doors also enhances safety and productivity, allowing natural light to filter through to the interior, even with closed Rapid Doors, and allowing teams to monitor incoming stock and deliveries effortlessly.
When warehouse managers and manufacturing facilities can regulate the workspace efficiently, they often feel:
